Process Lights – Explosion Proof Vehicle Luminaires

Vehicle Luminaires – Explosion Proof

Luminaires for vehicles used in Ex category environments must not only meet all requirements on driving safety, but also need to comply with the Ex directives specified by ATEX. At the same time, they are expected to be reasonably priced.

These complex demands are met by Lumistar Ex vehicle luminaires which are approved for use in potentially explosive environments: Gas: zone 1 and 2; Dust: zone 21 and 22.

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Lumiglas Lumistar Ex vehicle luminaire type USL 07-Ex

Lumiglas Luminaire Type Usl07 Ex
  • Front lamp or reversing light
  • Rated voltage: 24 V AC/DC
  • Certification: EC Type-Examination Certificate
  • BVS 08 ATEX E 136
  • Ex II 2G Ex de IIC 120°C Gb
  • Ex II 2D Ex tb IIIC T120°C Db

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Lumiglas Lumistar Ex flashing luminaire type USL 45A-Ex

  • Flashing Light
  • Rated voltage: 12 V, 24 V AC/DC, with 5 W halogen lamp
  • Connecting lead: 5 m H07RN-F, 3×1.0mm² (included)
  • Flasher relay: required externally (installed in vehicle)
  • Certification: EC Type-Examination Certificate
  • BVS 08 ATEX E 134 
  • Ex II 2G Ex d IIC 120°C Gb 
  • Ex II 2D Ex tb IIIC T120°C Db
Lumiglas Lumistar Ex Flashing Luminaire Type Usl 45a Ex

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Lumiglas Lumistar Ex combination luminaire type USL 46-Ex

Lumiglas Lumistar Ex Combination Luminaire Type Usl 46 Ex
  • Combined brake light, rear lamp and direction indicator flasher
  • Rated voltage: 12 V, 24 V DC with 7 W LED illuminant
  • Certification: EC Type-Examination Certificate
  • BVS 08 ATEX E 135
  • Ex II 2G Ex de IIC 120°C Gb 
  • Ex II 2D Ex tb IIIC T120°C Db
  • Mounting: Using either a hinged bracket or a (customised) three-point fastening

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Application of Vehicle Lights

Primarily used on special vehicles operating in the industrial sector, such as fork lifters, stacker trucks, tank trucks, etc., that are mainly driven in explosion hazardous environments.

Variants of Lumiglas VISULEX Ex vehicle luminaires

  • Driving lights – front headlight or reversing light
  • Flasher – direction indicator (front)
  • Combined brake light, rear lamp and rear flasher

General technical data

  • Protection: IP65 and IP67 acc. to DIN EN 60529
  • Ambient temperature range: -20°C to +40°C

Criteria for all Lumistar Ex vehicle luminaires

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Explosion protection
These lamps meet the essential health and safety regulations by complying with the directives for:
a) Gas
– EN 60079-0:2012 General Requirements
– EN 60079-1:2007 Flame-proof Enclosures
– EN 60079-7:2007 Increased Safety (relates to terminal box)
– Explosion group: IIC (covers IIA and IIB)
– Temperature class: 120°C
b) Dust
– EN 60079-0:2009 General Requirements
– EN 60079-31:2009 Protection by Enclosures
– Explosion group: IIIC (covers IIIA und IIIB)
– Temperature class: T120°C

Components, design and materials:
– Body of luminaire: corrosion-resistant cast aluminium alloy, GK-Al Si 10 Mg
– Lens: unit consisting of aluminium ring and glass with O-ring seal
– USL 45 A-Ex: Screw-on glass lens with calotte: Unit consisting of aluminium ring with polycarbonate (Makrolon) calotte.

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