Process Lights – Explosion Proof Vehicle Luminaires

The Lumistar Ex lights for vehicles satisfy the safety standards for Ex-Areas, that are gaseous Atmospheres in the Ex-Zone 1 and 2 and dust Areas in the Ex-Zone 21 and 22 while at the same time being cost-effective.

Lumistar Luminaire Usl 46led Ex Light
Lumiglas Luminaire Type Usl07 Ex
Lumiglas Lumistar Ex Flashing Luminaire Type Usl 45a Ex
Lumiglas Lumistar Ex Combination Luminaire Type Usl 46 Ex

Lumistar Luminaire type USL 46 LED Ex

  • Designed for industrial vehicles like forklifts, lift trucks, and tank trucks.
  • Suitable for use in hazardous areas: Gas Zone 1 and 2, Dust Zone 21 and 22.
  • Protection class of IP65/IP67 according to EN 60529/DIN VDE 0470 Part 1.
  • Operates in ambient temperatures from -20°C to +50°C.
  • Electrical specifications include 12 V DC/24 V DC voltage, max. 2 W nominal power.
  • Features options for cable entry on the side, either right or left.
  • Can be mounted with hinged bracket or three-point fixing.
  • Certified according to 2014/34/EU directive, meets EN IEC 60079-0:2018, EN 60079-1:2014 for gas and dust.
  • Luminaire body made of aluminum and borosilicate glass.
Lumistar Luminaire Usl 46led Ex Light

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Lumiglas Lumistar Ex Combination Luminaire Type USL 46 Ex

Lumiglas Lumistar Ex Combination Luminaire Type Usl 46 Ex
  • Combined brake light, rear lamp and direction indicator flasher
  • Rated voltage: 12 V, 24 V DC with 7 W LED illuminant
  • Certification: EC Type-Examination Certificate
  • BVS 08 ATEX E 135
  • Ex II 2G Ex de IIC 120°C Gb 
  • Ex II 2D Ex tb IIIC T120°C Db
  • Mounting: Using either a hinged bracket or a (customised) three-point fastening

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Lumiglas Lumistar Ex Flashing Luminaire Type USL 45A Ex

  • Flashing Light
  • Rated voltage: 12 V, 24 V AC/DC, with 5 W halogen lamp
  • Connecting lead: 5 m H07RN-F, 3×1.0mm² (included)
  • Flasher relay: required externally (installed in vehicle)
  • Certification: EC Type-Examination Certificate
  • BVS 08 ATEX E 134 
  • Ex II 2G Ex d IIC 120°C Gb 
  • Ex II 2D Ex tb IIIC T120°C Db
Lumiglas Lumistar Ex Flashing Luminaire Type Usl 45a Ex

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Lumiglas Lumistar Ex Vehicle Luminaire Type USL 07 Ex

Lumiglas Luminaire Type Usl07 Ex
  • Front lamp or reversing light
  • Rated voltage: 24 V AC/DC
  • Certification: EC Type-Examination Certificate
  • BVS 08 ATEX E 136
  • Ex II 2G Ex de IIC 120°C Gb
  • Ex II 2D Ex tb IIIC T120°C Db

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Application of Vehicle Lights

Primarily used on special vehicles operating in the industrial sector, such as fork lifters, stacker trucks, tank trucks, etc., that are mainly driven in explosion hazardous environments.

Variants of Lumiglas VISULEX Ex vehicle luminaires

  • Driving lights – front headlight or reversing light
  • Flasher – direction indicator (front)
  • Combined brake light, rear lamp and rear flasher

General technical data

  • Protection: IP65 and IP67 acc. to DIN EN 60529
  • Ambient temperature range: -20°C to +40°C

Criteria for all Lumistar Ex vehicle luminaires

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Explosion protection
These lamps meet the essential health and safety regulations by complying with the directives for:
a) Gas
– EN 60079-0:2012 General Requirements
– EN 60079-1:2007 Flame-proof Enclosures
– EN 60079-7:2007 Increased Safety (relates to terminal box)
– Explosion group: IIC (covers IIA and IIB)
– Temperature class: 120°C
b) Dust
– EN 60079-0:2009 General Requirements
– EN 60079-31:2009 Protection by Enclosures
– Explosion group: IIIC (covers IIIA und IIIB)
– Temperature class: T120°C

Components, design and materials:
– Body of luminaire: corrosion-resistant cast aluminium alloy, GK-Al Si 10 Mg
– Lens: unit consisting of aluminium ring and glass with O-ring seal
– USL 45 A-Ex: Screw-on glass lens with calotte: Unit consisting of aluminium ring with polycarbonate (Makrolon) calotte.

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